Flybar Handling System configured for production capacity, process sequence, rack, jig or product handling matched to part geometry, utilities, safety and traceability requirements.
Final specification is developed after reviewing the product, process, capacity, plant layout, utilities and applicable standards.
ES-PRO designs and manufactures Flybar Handling Systems for automated electroplating, anodizing, and surface treatment lines. The system provides secure support, accurate positioning, and efficient transfer of flybars carrying workpieces throughout the production process.
Each system is customized according to flybar dimensions, loading capacity, tank configuration, and production requirements. Designed to integrate with automatic gantry hoists, conveyors, and PLC control systems, it enables smooth material transfer, reliable pickup and placement, and consistent positioning during processing.
With durable construction, corrosion-resistant materials, and safety-focused design, the system minimizes manual handling, reduces transfer errors, and improves overall production efficiency. It can be configured to accommodate different rack types, product sizes, and future production expansion.
The displayed flow is an engineering reference. The final sequence, chemistry, dwell time and control points are confirmed for the customer’s process.
ES-PRO Flybar Handling Systems are designed for automated surface treatment lines requiring secure workpiece support, accurate positioning, and efficient material transfer.
Electroplating Lines: Support and transfer of flybars carrying racks through cleaning, plating, rinsing, and post-treatment processes.
Anodizing Lines: Reliable flybar handling for conventional anodizing, hard anodizing, coloring, and sealing operations.
Electroless Plating Lines: Stable rack positioning and transfer during chemical deposition processes.
Chemical Cleaning Lines: Handling of workpieces through degreasing, pickling, activation, and rinsing stages.
Barrel Plating Lines: Transfer of barrel assemblies between processing tanks using compatible lifting arrangements.
Automated Loading & Unloading Stations: Integration with conveyors, transfer stations, and gantry hoists for continuous production.
Metal Finishing Lines: Suitable for passivation, phosphating, stripping, and other industrial surface treatment applications.
Automation SystemsAutomatic Gantry Hoist System configured for production capacity, process sequence, rack, jig or product handling matched to part geometry, utilities, safety and traceability requirements.
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Automation SystemsES-PRO designs and manufactures automated transfer systems for electroplating, anodizing, and surface treatment lines, ensuring smooth and reliable movement of workpieces between processing tanks and production stations. Our solutions include gantry hoists, flybar transfer systems, conveyors, and automatic loading and unloading mechanisms. Integrated with PLC and SCADA controls, each system is customized to meet production capacity, tank layout, load requirements, and process sequences, helping reduce manual handling, improve transfer accuracy, and optimize overall production efficiency.
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Automation SystemsAutomatic Loading and Unloading Systems streamline workpiece handling at the beginning and end of electroplating, anodizing, and surface treatment processes. Designed for seamless integration with gantry hoists, conveyors, and flybar transfer systems, these solutions enable efficient rack positioning, automated material transfer, and smooth production flow. Customized to accommodate different workpiece sizes, rack configurations, and production capacities, the systems reduce manual handling, minimize loading errors, improve operator safety, and enhance overall production efficiency.
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Automation SystemsPLC and HMI Control Systems provide reliable automation and user-friendly operation for electroplating, anodizing, chemical cleaning, and surface treatment lines. The system integrates programmable logic controllers with touchscreen interfaces to manage equipment operations, process sequences, tank temperatures, rectifier settings, and automatic material handling. With real-time equipment monitoring, recipe management, alarm notifications, and safety interlocks, the system enables precise process control, simplifies troubleshooting, reduces manual intervention, and improves production consistency. Each solution is configured to match specific production requirements, equipment arrangements, and future automation needs.
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