Automation Systems
Transfer automation, PLC/HMI control, SCADA and production-data systems for stable, traceable surface-treatment operations.
Available systems6
EngineeringProcess-specific
LifecycleUpgrade & support
Engineering scope
A configurable system, not a one-size-fits-all machine
ES-PRO develops integrated automation systems for electroplating and surface treatment lines, combining PLC control, HMI operation, SCADA monitoring and production data management.
The system can manage hoists, conveyors, rectifiers, pumps, valves, heaters, chillers and other process equipment through coordinated automatic sequences.
Functions can include recipe control, process timing, alarm handling, user access, equipment status monitoring, production tracking and historical data recording.
Each automation solution is configured according to the process flow, production requirements and level of control required by the customer.
Available configurations
Automation Systems
Select a system to review its typical architecture, options and project inputs.
Automation SystemsAutomatic Gantry Hoist System
Automatic Gantry Hoist System configured for production capacity, process sequence, rack, jig or product handling matched to part geometry, utilities, safety and traceability requirements.
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Automation SystemsPlating Line Transfer System
ES-PRO designs and manufactures automated transfer systems for electroplating, anodizing, and surface treatment lines, ensuring smooth and reliable movement of workpieces between processing tanks and production stations. Our solutions include gantry hoists, flybar transfer systems, conveyors, and automatic loading and unloading mechanisms. Integrated with PLC and SCADA controls, each system is customized to meet production capacity, tank layout, load requirements, and process sequences, helping reduce manual handling, improve transfer accuracy, and optimize overall production efficiency.
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Automation SystemsFlybar Handling System
Flybar Handling System configured for production capacity, process sequence, rack, jig or product handling matched to part geometry, utilities, safety and traceability requirements.
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Automation SystemsAutomatic Loading and Unloading System
Automatic Loading and Unloading Systems streamline workpiece handling at the beginning and end of electroplating, anodizing, and surface treatment processes. Designed for seamless integration with gantry hoists, conveyors, and flybar transfer systems, these solutions enable efficient rack positioning, automated material transfer, and smooth production flow. Customized to accommodate different workpiece sizes, rack configurations, and production capacities, the systems reduce manual handling, minimize loading errors, improve operator safety, and enhance overall production efficiency.
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Automation SystemsPLC and HMI Control System
PLC and HMI Control Systems provide reliable automation and user-friendly operation for electroplating, anodizing, chemical cleaning, and surface treatment lines. The system integrates programmable logic controllers with touchscreen interfaces to manage equipment operations, process sequences, tank temperatures, rectifier settings, and automatic material handling. With real-time equipment monitoring, recipe management, alarm notifications, and safety interlocks, the system enables precise process control, simplifies troubleshooting, reduces manual intervention, and improves production consistency. Each solution is configured to match specific production requirements, equipment arrangements, and future automation needs.
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Automation SystemsSCADA Production Management System
SCADA Production Management Systems provide centralized monitoring, control, and data management for electroplating, anodizing, and surface treatment lines. By integrating PLC communication, real-time equipment monitoring, process recipe management, alarm tracking, and production data recording, the system enables operators to manage production activities through a unified interface. With automated production reporting, historical process records, user access management, and batch traceability, the system improves operational visibility, supports consistent process quality, reduces manual documentation, and enables more efficient production planning and decision-making.
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