Electroplating Lines

Zinc Copper Plating Line

Zinc Copper Plating Line configured for production capacity, process sequence, rack, jig or product handling matched to part geometry, utilities, safety and traceability requirements.

ConfigurationProject-specific
Delivery scopeDesign to commissioning
SupportRegional engineering
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Final specification is developed after reviewing the product, process, capacity, plant layout, utilities and applicable standards.

System overview

Engineered around your production requirement

Zinc copper plating lines are designed for components that require controlled deposition of zinc and copper layers for improved corrosion resistance, surface preparation, conductivity or decorative finishing.

ES-PRO provides customized plating systems based on product material, coating sequence, required thickness and production capacity. The line can integrate pre-treatment, zinc and copper plating stages, rinsing, rectifiers, filtration, heating or cooling, exhaust treatment and automation to support stable process control and consistent coating quality.

Core capabilities

Key system features

Process-specific tank and equipment configuration
Reliable transfer and handling architecture
PLC/HMI recipe control and alarms
Corrosion-resistant materials selected for chemistry
Safety interlocks and maintainable access
Ready for production data and future expansion
Typical process architecture

Process flow

LoadingDegreasingRinsingPickling / ActivationRinsingCopper PlatingRinsingZinc PlatingRinsingPost-treatment / PassivationFinal RinsingDryingUnloading

The displayed flow is an engineering reference. The final sequence, chemistry, dwell time and control points are confirmed for the customer’s process.

Configuration framework

Technical options

  • Automation: manual, semi-automatic or fully automatic
  • Handling: hoist, gantry, trolley, conveyor, rack, barrel or continuous transfer as applicable
  • Controls: PLC/HMI with optional SCADA, recipe, traceability and reporting
  • Utilities: heating, cooling, filtration, exhaust, RO/DI and wastewater interfaces according to process
  • Compliance: engineered to the agreed project and factory standards
Applications

Where this system fits

Zinc and copper plating processes are widely used for components that require corrosion protection, improved conductivity, better adhesion for subsequent coatings or enhanced surface appearance.

  • Automotive components

  • Electrical and electronic parts

  • Hardware and fasteners

  • Precision metal components

  • Industrial machinery parts

  • Decorative metal products

  • Connectors and conductive components

  • Parts requiring multi-layer plating or surface preparation

Build with confidence

Ready to engineer your next production system?

Share your process and project requirements with the ES-PRO engineering team.

Request quote