Specialized Plating Lines

Reel-to-Reel Plating Line

Reel-to-Reel Plating Line configured for production capacity, process sequence, continuous material handling and stable tension, utilities, safety and traceability requirements.

ConfigurationProject-specific
Delivery scopeDesign to commissioning
SupportRegional engineering
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Final specification is developed after reviewing the product, process, capacity, plant layout, utilities and applicable standards.

System overview

Engineered around your production requirement

Reel-to-reel plating lines are designed for continuous electroplating of strip materials, terminals, connectors and other high-volume components supplied in coil form.

ES-PRO provides customized systems integrating continuous material transport, pre-treatment, plating, rinsing, drying, rectifiers and process control. Each line is configured according to strip width, material thickness, plating area, coating specification and production speed to achieve stable and consistent deposition

Core capabilities

Key system features

Process-specific tank and equipment configuration
Reliable transfer and handling architecture
PLC/HMI recipe control and alarms
Corrosion-resistant materials selected for chemistry
Safety interlocks and maintainable access
Ready for production data and future expansion
Typical process architecture

Process flow

UncoilingPre-cleaningDegreasingRinsingActivation / PicklingPlatingRinsingPost-treatmentFinal RinsingDryingInspectionRecoiling

The displayed flow is an engineering reference. The final sequence, chemistry, dwell time and control points are confirmed for the customer’s process.

Configuration framework

Technical options

  • Automation: manual, semi-automatic or fully automatic
  • Handling: hoist, gantry, trolley, conveyor, rack, barrel or continuous transfer as applicable
  • Controls: PLC/HMI with optional SCADA, recipe, traceability and reporting
  • Utilities: heating, cooling, filtration, exhaust, RO/DI and wastewater interfaces according to process
  • Compliance: engineered to the agreed project and factory standards
Applications

Where this system fits

Reel-to-reel plating lines are widely used for continuous strip and stamped products that require high-speed, consistent and selective metal deposition.

  • Electronic terminals and connectors

  • Lead frames

  • Copper and alloy strips

  • Contact materials

  • Automotive electrical components

  • Precision stamped parts

  • Continuous metal strips

  • Components requiring selective or continuous plating

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Build with confidence

Ready to engineer your next production system?

Share your process and project requirements with the ES-PRO engineering team.

Request quote